TRAINING INDUSTRIAL GEARBOX REPAIR
TRAINING INDUSTRIAL GEARBOX REPAIR
TRAINING TROUBLE SHOOTING & MAINTENANCE DIESEL ENGINE
TRAINING TERMINOLOGY OF GEARING
Description
This class will provide the participant with the knowledge needed to properly maintain, service, inspect, select and repair a variety of Industrial gearboxes. The course will be and instructor-led, hands-on class that will allow the participant to physically take apart various industrial gearboxes and learn to properly “set” the gears and how to properly “preload” the bearings for maximum life expectancy. There will be a workbook, handouts and various visual aids used in the classroom to facilitate learning.
Outline
• Introduction to Gears
• A Brief History of Gearing
• Terminology of Gearing
• Precision Measurement for Gearing
• Selection of the Correct Type of Gearbox
• Spur Gear Drives
• Helical Gear Drives
• Double Helical Gear Drives
• Herring Bone Gear Drives
• Hypoid Gearing
• Worm Gear Drives
• Cone Drives
• Cycloidal Drives
• Cam Drives
• Variable Speed Drives
• Gear Set Up
• Bearings
• Lubrication
• Seals
Prerequisites
There are no prerequisites other than an interest in Industrial gearing and a willingness to participate in a “hands-on” classroom environment.
Course Length
4 days
Performance Objectives
At the completion of this course the participant will be able to:
– Properly “setup” an industrial gear drive.
– Understand the selection procedures used to select the correct industrial gearbox.
– Troubleshoot industrial gearboxes using failure analysis.
– Select the correct lubrication to ensure maximum life expectancy.
– Correctly remove and replace bearings, seals and gears.
Instructor
Dr. Ir. Jamasri
OBJECTIVE
Peserta mengetahui macam macam mesin pembakaran dalam & macam macam generator listrik.
Peserta mengetahui klasifikasi mesin diesel dan generator listrik.
Peserta mampu melakukan pelacakan gangguan dan melakukan perbaikan pada mesin diesel dan generator listrik.
Peserta mampu melakukan instalasi, pengujian dan pencegahan gangguan pada genset.
Peserta mampu melakukan pemeliharaan dan perawatan pada genset.
MATERI PELATIHAN GENERATOR SET
a. Engine Review
Klasifikasi dan prinsip kerja mesin pembakaran dalam ( dua langkah dan empat langkah). Pengukuran pada mesin diesel (Efficiency, Torque, Speed & Power), komponen komponen mesin diesel dan fungsinya.
b. Sistem Pembakaran
Sistem pembakaran pada mesin diesel
Perhitungan kebutuhan udara teoritis (AFR)
c. Trouble Shooting & Maintenance Diesel Engine
Kurva kinerja mesin diesel dan sistem kontrol, inspection, tuning dengan menggunakan engine analyzer, adjustment inspection, maintenance & repair, troubleshooting analysis.
d. Macam macam Generator Listrik
Generator AC
Generator DC
e. Klasifikasi Generator Listrik
Spesifikasi, rating temperatur, isolasi, tipe operasi, pemanasan & pendinginan, kelas perlindungan (International Protection)
f. Pembebanan
Beban konstan, beban berubah
Mengontrol kecepatan
Pelacakan gangguan dan perbaikan
g. Pemilihan Generator
Cara menentukan spesifikasi mekanik
Cara menentukan spesifikasi Elektrik
Perincian yang diperlukan dalam pemilihan generator listrik
h. Instalasi dan Pengujian untuk mencegah gangguan
Instalasi
Pengawatan dan pentanahan
Cara operasi untuk pencegahan gangguan
Jadwal Pelatihan Transindo Tahun 2023 :
- Batch 1 : 14 – 16 Februari 2023
- Batch 2 : 15 – 17 Mei 2023
- Batch 3 : 14 – 16 Agustus 2023
- Batch 4 : 7 – 9 November 2023
Catatan : Jadwal tersebut dapat disesuaikan dengan kebutuhan calon peserta pelatihan.
Investasi dan Lokasi pelatihan:
- Yogyakarta, Hotel Neo Malioboro (7.500.000 IDR / participant)
- Jakarta, Hotel Amaris Tendean (7.500.000 IDR / participant)
- Bandung, Hotel Neo Dipatiukur (7.500.000 IDR / participant)
- Bali, Hotel Ibis Kuta(7.500.000 IDR / participant)
- Surabaya, Hotel Amaris, Ibis Style (7.500.000 IDR / participant)
- Lombok, Sentosa Resort (7.500.000 IDR / participant)
Catatan : Apabila perusahaan membutuhkan paket in house training, anggaran investasi pelatihan dapat menyesuaikan dengan anggaran perusahaan.
Fasilitas :
- FREE Airport pickup service (Gratis Antar jemput Hotel/Bandara/Stasiun/Terminal)
- FREE Akomodasi Peserta ke tempat pelatihan .
- Module / Handout
- FREE Flashdisk
- Sertifikat
- FREE Bag or bagpackers (Tas Training)
- Training Kit (Dokumentasi photo, Blocknote, ATK, etc)
- 2xCoffe Break & 1 Lunch, Dinner
- FREE Souvenir Exclusive
- Training room full AC and Multimedia